Facts About Screen Printing: The most interchangeable factor in this process is the various stenciling techniques used. So, while the printing process remains largely the same, there are many ways to create the stencil.
An automatic screen printing machine is a significant but worthwhile investment. This is the easiest and most effective way to increase your printing capacities.
Using a manual screen printer can be limiting, especially when bombarded with dozens of customer orders. You will likely become overwhelmed, and your productivity will significantly decline.
Any designs created with the screen printing method can use multiple shades of ink. However, with a multi-colored design, it is necessary to apply each color with a separate stencil.
In the present world, different screen printing machines have brought a revolutionary change in imprints and variations in the screen printing process. In the modern commercial or non-commercial printing era, screen printing is known for transferring images through a mesh and blocking stencils onto t-shirts or garments.
We forgot good support for the commercial printing industry. A good quality screen printing press is required. Screen printing t-shirts or garments have earned popularity among all classes of people. Here, we will share with you some essential facts about the screen printing and t-shirt printing businesses.
You can visit our 10 best screen printing machines on the Market.
Facts About Screen Printing
Many online commercial and non-commercial screen printing companies are promoting their businesses enthusiastically and reaping the maximum benefits from it. To make any fabric or t-shirt printing organization successful, many things are needed, but the screen printing equipment is a must.
You must be very careful about the mistakes associated with screen printing businesses, as these mistakes can become a significant obstacle for your printing company. To get quality printing work for your printing company, the 11 Facts About Screen Printing below will help you a lot.
The Quality of the Ink in Screen Printing
Buyers like to order those screen printing companies that can provide high-quality work. Ink sometimes makes the screen printing design odd due to the thickness of the ink and runniness. To achieve quality artwork, screen printers must use high-quality ink and understand the proper application of ink in printing various designs on the screen printing machine.
Sometimes, ink can’t be transferred and absorbed through mesh due to its ill consistency. Solve it. The screen printers should mix the ink with soft hand clear. The ink needs to be creamy enough, and the user must adjust the ink to suit the pigment. On the other hand, using a soft hand, clear ink could spread quickly. In that case, squeegee pressure doesn’t need to be excessive, and the result is better.
Learn: How to store the ink.
Stir the Ink Properly to Mix Completely
In screen printing, stirring the ink is a crucial step. Before using the ink in various designs for your t-shirt screen printing machine, stir the ink properly and let it mix thoroughly. One should not use thinner to blend the ink properly. The creamy ink works well on the screen and takes less pressure.
Tight the Screen Enough
A tight screen is beneficial for your press, which can help you create a successful screen printing project. A loose screen creates bad images in screen printing. Use a tight screen for silk screen printing equipment. It wouldn’t let the image move.
The ‘tight screen’ ensures the image is placed correctly. There is no need to put extra pressure in case of tight screens, and the ink can spread evenly on the ‘tight screen.’ On the other hand, the ink doesn’t get the evenness in the case of the loose screens. Your screen printing machine produces low-quality printing work due to uneven ink deposits.
Find a Suitable Mesh Count
Mesh counts for screen printing equipment vary across different types. The Higher mesh is suitable for screen printing as it releases less ink. The higher mesh is ideal for printing when the screen printing machine features multiple screens and colors. On the other hand, the single-screen printing press is suitable for lower mesh counts.
Get the importance of the correct mesh count.
Keep Sharp and Straight the Squeegee
Every automatic screen machine, semi-automatic screen press, Yudu screen printer, or t-shirt screen printing press may have a squeegee, and it is the squeegee that spreads the ink over the screen.
If the squeegee is sharp and straight, it’s suitable for screen printing. Irregular and disqualified prints may occur due to loose or cracked mesh in the output. You should keep the squeegee sharp and check it daily. If you find that the image is less sharp, you should increase the sharpness setting before starting your screen printing machine press.
Don’t Let the Platen to Move While Printing
In a garment, fabric, t-shirt, or cap printing project, the proper use of the platen is equally essential. You must carefully operate your screen printing machine so that the platen does not move unnecessarily during printing. Because an unnecessary movement of the platen gives an output of a distorted image, don’t let the platen move slightly.
Although you have performed all printing activities correctly, the image will be disabled for shifting the platen. Though the color arms are in or out of the registration gate, it will not make any defective color arms.
Give Less Heat and Much Time to Cure the Ink Fully
There are various methods for curing the ink. You can use a conveyor dryer, flash unit, heat press machine, or a big hot plate to cure the ink. It depends on how you want to fix the ink, but avoid using high temperatures.
To get the complete cure, you need time. Giving less heat and time to use ink to get the complete treatment is essential. Users using the silk or t-shirt screen printing machine must be patient until the ink and heat do their job.
The Thickness of the Ink
Do you know how to use colors in multiple color screen printing machines? When printing a design, use a deep shade for the first color. In the case of other colors, you don’t need to do so, as they make a layer on top.
Therefore, using the agent to thin the top colors can be a good solution for multi-color machines. It will save your ink, and your printing quality will be high. Follow the flowchart below for multiple-color screen printing.
1st screen – thicker density ink – 2nd screen – medium density ink- 3rd screen- light density ink
Medium Pressure for Screen Printing Machine
While using thick ink in screen printing, you may need significant pressure to achieve evenness on different screen printing materials. A good screen printing artwork largely depends on applying less pressure, regardless of whether the ink is thick or not. The screen printing press will print uneven and shadowed images if you use much pressure. Please use medium pressure when printing on silk, cotton, t-shirts, or caps.
The Right Stroke for Screen Printing
Your screen printing will achieve quality when you use one stroke in your press, but two strokes can also be most effective for a single direction. Using three or multiple strokes for multiple directions will not work effectively for garment printing. It’s better to use one stroke with medium pressure, and using many strokes means the ink is too thick.
Cleaning the Screen Printing Press
To maintain steady screen printing quality, always ensure the screen printing equipment is clean. Cleaning makes you aware and brings success in screen printing. Screen printers should clean all ink properly from the edge of the squeegee and screen frame. If you don’t notice the ink attached to the squeegee or screen, it will be a shame while you print.
Conclusion: Facts About Screen Printing
Screen printing is an art form, and using screen printing machines correctly brings awards to the printers. Be careful while using press wash.
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