It is essential to understand the delicacy of your machine. Something can quickly go wrong, from the screen to the stencil to the roller. You won’t have to worry about equipment failing with a bit of thought and some good old-fashioned elbow grease.
Important to clean the other parts of the machine regularly. Ensure the filters, conveyors, feeders, squeegees, belts, and ink delivery system. Isolate each piece on the machine to ensure thoroughly cleaned. Screen printing equipment maintenance and repair, personalized products, and other processing services are more popular. A set of good quality, functioning printing equipment (in the printing business) has a vital role. Good screen-printing equipment, if properly maintained, can also significantly extend its life of screen-printing equipment.
Having a t-shirt screen printing machine, you can print t-shirts very easily and conveniently. It is one of the easiest methods of t-shirt printing. But, with a screen printing machine, some responsibilities remain to its users. It is maintenance. It is one of the most overlooked issues in this screen printing industry. A well-maintained t-shirt screen printing equipment can only ensure smooth production with a high productivity rate with a prolonged lifetime. There are some rules and tricks for conducting the maintenance of your t-shirt screen printing machine. Today, we shall discuss this topic.
4-color 4-stations t-shirt screen printing machine
Use Different Technique
There are many types of t-shirt screen printing machines in the market. Please sincerely fix the techniques for each printing equipment. The maintenance technique for a 4-color screen printing press differs from a 4-color 2-stations screen printing press or a 6-color screen printing press. So, think and decide wisely.
Establish the T-shirt Screen Printing Machine in a Controlled Environment
To achieve a perfect performance from your t-shirt printing machine, set it up where you can easily control the temperature and humidity because your press and screen’s performance will be affected seriously due to uncontrolled temperature and humidity.
Emphasize Keeping the T-shirt Screen Printing Machine Clean
It is a critical issue that we always neglect to keep the t-shirt screen printing machine neat and clean. You will experience a massive amount of lint, dirt, and debris accumulation if you use a screen printing machine for shirts, and it will affect the printing quality heavily. So, it would help if you cleaned them from time to time. We suggest doing this at the end of everyday printing. It will not let waste accumulate. It would help if you used vinyl or latex gloves while cleaning the machine. Keep the things accordingly in a sequence maintaining an inventory. It will help you to do the cleaning in a short period.
Platen heads and arms need lubrication regularly. If you keep your machine unused for a long time, then, of course, lubricate it before again going to the printing operation. It would help if you found the places in your t-shirt screen printing machine where lubrication is necessary. To do this, you may take assistance from the manufacturer’s guidelines. It should be noted that over and under-lubrication are detrimental to your t-shirt screen printing machine.
Always follow the Manual of Screen printing.
Before doing any major maintenance at home, you should stick to the manufacturer’s guidelines in the manual. Generally, all manufacturers provide required instructions regarding what to do and what not to do during equipment maintenance. It will save your t-shirt screen printing machine from any probable complexity during the maintenance operation.
Keep Backup Parts at Hand
It is possible to occur any accident, and you may need to do some urgent t-shirt printing tasks. You may face such an incident when you are feeling to stop production and do the maintenance, but you are in short of a part. So, always try to keep a backup or spare parts at hand so that you can replace the damaged or yet to damage parts before possible breakdown.
Keep a Maintenance Log
You can maintain a log attached to the machine telling the schedule of maintenance and assigned persons. Updating and monitoring are significant. It will help you to track the maintenance work of your t-shirt screen printing machine. If you have a lot of screen printing machines, you can assign a person to inspect this task. Keep your valuable production equipment in sound condition and provides maximum production. This task is very crucial.
Regularly Inspect the Squeegees
We always suggest building a habit of inspecting squeegees daily. Some factors affect the performance of squeegees. They may be dull by the abrasion from the screens. Some inks contain chemicals or are harsh to make the squeegees degrade. It is essential to replace the damaged squeegee as soon as possible. We need to alter the sides of a blade and use a maximum of four hours at a stretch. After cleaning a squeegee, please store it at room temperature. If you do the required inspection of the squeegees of your t-shirt screen printing machine, you will experience the boosting of production and prolonged lifetime of your equipment.
TuneUp the Arms
It would help if you were very careful about the arms of your t-shirt screen printing machine. Bearings should be kept free from lint and dust and be lubricated from time to time. If needed, we should change them once a year. Very closely observe the lower off-contact bolts. If they are not in perfect condition, fix them. Platen lock handles should be in such a condition that they would not let the platen move during the printing operation. Check at least once a month and bring the required adjustments to this if needed. Use bubble level To check the leveling of the platen.
Monitoring the Heads of Your T-shirt Screen Printing Machine Equipment.
The Head is a crucial part of your t-shirt screen printing equipment, and you should carefully monitor this part of your printer. Ensure that the springs on the heads are tight enough to hold the wholly loaded screen in the air. If the spring shows any damage or defect, please replace it immediately to avoid a further accident from it.
Apply lubrication to the front and back off-contacts with suitable lubrication at least once a month. During this job don’t forget to check the level.
It is also essential to lubricate micro register adjustments once a month. That is also valid for locking handles. Replace any part if you see them stripped or broken.
Hex bolts should remain in tightened condition. That should be included in your daily maintenance schedule to check this. If it gets loose, fixing is essential.
Check the Level of the Platens Regularly
Forgetting a perfect finished product, the platform on which you will work needs to be leveled. Otherwise, you are going to print on an inclined surface. So, keeping the platens in a balanced state is very important. With the available arrangements, you can check the level very easily. And, we should do this task at least once a month.
Sorting and Storing Screens
Though screens are not a natural part of your t-shirt screen printing machine, it is essential to use good quality screens to keep your machine in perfect condition and to get an ideal output. Always try to sort the screens alphabetically, and it will help you find your desired one within a short time. Always try to store them after doing the required cleaning. It is the best practice to do this cleaning task at the end of everyday printing.
Use an Exclusive Place for Storing
Screen printing needs a lot of manual tasks, and many tools are involved in the printing process. You can manage them all if you use a dedicated storage place. Tools like ink scoops, squeegees, tapes, etc., should be stored in a fixed place sequentially so you can handle them easily.
Keep an eye on Warranty Conditions for the T-shirt Screen Printing Machine.
Daily maintenance is minor, like cleaning, removing dirt, etc. But, if you want to conduct significant maintenance tasks with your t-shirt printing machine, you should follow the warranty conditions. Because if you breach any condition required to get the warranty facility, the service provider will refuse to give warranty support. Periodic maintenance is rigorous. Before doing this, instruct the person who is doing this very carefully. If you observe any unique part during any part of the warranty period, don’t do it yourself.
Maintenance is an issue neglected in general cases. Screen printing is a prevalent and familiar t-shirt printing method, and the persons involved in this sector have to pass a very tight work schedule due to the enormous workload. So, conducting daily maintenance is a challenging task. But, you must ensure to prolong the life of your screen printing machine for the t-shirt.
In addition to the above, we need to do periodic maintenance weekly, monthly or quarterly. It will ensure the smooth performance of your machine over the years by rectifying the errors and faults that your machine gains by performing continuous production.
So, our above discussion intended to enlighten your idea on the maintenance of commercial screen printing equipment. It would only be fruitful if you took the necessary steps to perform regular maintenance tasks at your workplace. It would not only save your t-shirt screen printing machines but also make you benefit by boosting production.
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